Growing
Cashews
before you start
Noel Grundon, CSIRO Atherton, and Pat O'Farrell, DPI's Agency for Food and Fibre Sciences, Horticulture
Introduction
This is a checklist of the essential things you need to know before you start growing cashews. It will help you make the right decisions. We provide more detail on important areas in the other sections of the Agrilink Cashew Information Kit.
An overview of the Australian cashew industry
Cashew is an emerging industry in Australia and production is limited to the wet/dry tropics. So far there are only two commercial cashew plantations in Australia. One is near Dimbulah in north Queensland and the other is at Wildman River near Darwin. Small areas are also planted near Katherine and at La Belle Downs Station, south-west of Darwin. The Australian market for cashew is about $30 million dollars, of which virtually all is currently imported.
Since the information kit was published in February 1999 there has been no change to the status of the cashew industry in Australia. There is, however, continued interest by a few investors in expanding Australian production. It will be difficult for smaller investors to enter the industry until a processing plant is built in Australia.
Cashew is grown in several tropical countries. The major producers are Brazil, India, Vietnam, Tanzania and Mozambique. The total world production of traded cashew kernel is about $700 million. World supply is increasing at about 5% a year and is being matched by similar increases in demand, which is keeping prices stable.
Know what you are getting into
Cashew production is relatively new in Australia and there is no established industry organisation, but prospective growers can work with local research organisations to develop their expertise in cashew production. Production systems overseas are based on low inputs and labour costs and their growing techniques are not always applicable to Australian conditions.
If cashew production is to be your sole source of income, you will need to plant at least 200 ha of trees and be prepared to employ permanent staff. This farm area is based on achieving satisfactory yields, and the necessity to produce the large volume of nuts necessary to be able to negotiate with overseas processors. A yield target of 2.8 tonnes of raw nuts per hectare with a kernel recovery of 30% is required to achieve satisfactory returns. At a plantation density of 200 trees per hectare this is equivalent to a yield of 14 kg/tree of nut-in-shell (NIS).
Although yields in excess of this figure are regularly achieved from trial blocks, it takes good management to achieve the same result over a large plantation. In a large plantation you cannot manage the trees as intensively as in a research trial. Managing 40 000 trees is a challenge, even for experienced producers.
Prospective growers must plan for a fully mechanised operation and, most importantly, how they will market their crop. A thorough business plan is essential. The mechanical harvesting methods used for other tree nut crops such as macadamia are satisfactory for harvesting cashews. A local grower has developed postharvest handling systems, including a mechanical system for removing the cashew apple from the nut, and cleaning the nuts.
Growers can market their crop as raw nut-in-shell or as kernels after shelling. However, there are currently no facilities for shelling raw nuts in Australia. Overseas processors are only interested in volumes of 100 tonnes or more of raw nuts, so only larger growers (more than 100 tonnes of raw nuts) have the option of negotiating marketing or shelling arrangements with these processors. Smaller growers should make arrangements to sell or shell their crop through a major local grower.
What you can expect to make
Yields
The yields you can expect will vary with location and soil type, but Table 1 will give you an indication of what nut-in-shell yields you can expect. Higher early yields can be obtained with closer planting, but this is an experimental practise and is recommended for trial only.
Table 1. Expected nut-in-shell (NIS) yields for trees of different ages
|
Tree age (years) |
Yield (kg NIS/tree) |
||
|
low |
medium |
high |
|
|
1 |
0 |
0 |
0 |
|
2 |
1.5 |
3 |
4.5 |
|
3 |
3 |
6 |
9 |
|
4 |
4.5 |
9 |
14 |
|
5 |
6 |
12 |
18 |
|
6+ |
7 |
14 |
21 |
Prices
Although the world price for cashew kernel is fairly stable, the price you will receive is highly dependent on the recovery rate of the kernel and currency exchange rates. A north Queensland farm gate price of $1.63/kg NIS, assuming a 30% recovery rate, is considered average. A 30% recovery rate means that for every 1000 kg of nut processed you will recover 300 kg of kernel for sale. This price is based on selling the kernel in Brisbane for a wholesale price of $7000 per tonne for kernel, less the costs of transporting and processing the nut in China.
World cashew prices rose slightly during 1999 and are currently about AUD$9000 per tonne for kernel. Cashew prices are volatile and the price for top quality kernel has varied between $4.15 to $3.25 US dollars per pound during 1999 and 2000.
Income and cost of production
At full production, the annual farm gate income for a 200 ha farm would be about $920 000 or $4600/ha (using a price of $1.63/kg NIS, and a yield of 14 kg NIS/tree). The costs can be divided into variable and fixed costs.
Variable costs
Variable costs or operating costs vary directly with production and are summarised in Table 2. Fixed costs or overhead costs represent those costs that do not vary directly with output.
Table 2. The variable cost per hectare to produce 14 kg of NIS per tree
|
Variable costs |
Cost $/ha |
|
Machinery operations |
$88 |
|
Fertiliser |
$364 |
|
Herbicide |
$19 |
|
Insect and disease control |
$350 |
|
Irrigation |
$107 |
|
Packaging and harvesting |
$446 |
|
Total variable costs |
$1374 |
Fixed costs
Fixed or overhead costs will account for over $320 000 to operate the 200 ha plantation for a year. The break-up of the costs allowed for in the economic analysis are shown in Table 3. All costs are annualised for the 20 year life of the project.
Table 3. Fixed costs to manage a 200 ha cashew plantation
|
Activity |
Cost ($/plantation/year) |
|
Repairs and maintenance |
$16 000 |
|
Unspecified fuel and oil |
$2 000 |
|
Electricity |
$1 500 |
|
Administration |
$20 000 |
|
Permanent hired labour |
$66 000 |
|
Manager/owner |
$30 000 |
|
Capital costs |
$186 000 |
|
Total fixed costs |
$321 500 |
The capital you need
A financial commitment of about $1.9 million is required to buy the necessary capital equipment, cover initial establishment costs and provide finance during the initial years of cashew production. The necessary major capital items include land, trees, irrigation equipment, harvesting machinery and processing facilities. The land is the biggest single cost at $451 000.
If you have a debt-free farm and already own some of the required infrastructure, the cost of developing a cashew enterprise and the financial commitment required would be considerably reduced.
The machinery you need
You will need this machinery in the first year for a 200 ha plantation:
- tractor 80 hp
- tractor 25 hp
- utility truck
- four-wheel-bike
- slasher
- boom spray for herbicides
- spray mister (2000 L)
- machinery and maintenance sheds
- nursery and pruning equipment.
In the second or third year when trees begin to bear, you will need the following additional equipment for harvesting and processing the nuts:
- four trailers
- harvester (PTO type)
- two sweepers
- processing plant to grade and dry the nuts
- processing shed.
- As the trees grow larger you will need to buy additional harvesting equipment:
- two 80 hp tractors
- two trailers
- harvester (PTO type)
- two sweepers
- upgraded processing plant.
The farm you need
Soil
Cashews prefer deep, well drained, sandy textured soils with a watertable at least 1 m below the soil surface. They should not be grown on heavy clay soils. As cashews are mechanically harvested, steep slopes and rocky soils should be avoided. The pH should be moderately acid to neutral (5.5 to 7.0) and alkaline soils over pH 8.0 should be avoided.
Climate
Cashews are a tropical species and the preferred production areas in Australia are north of 17oS latitude. This climatic zone can be described as the seasonally wet/dry tropics. The mean monthly temperature during the day should not drop below 10oC and there is no maximum temperature limit. Cashews can tolerate temperatures in excess of 40o C. Regardless of the maximum temperatures during the dry season, irrigation is required for sustained high yield.
The trees need a frost-free area with distinct wet and dry seasons. Flowering, nut set and harvest should all coincide with dry weather, which should last from four to six months. The crop is harvested between August and February, depending on locality.
Slope
Cashews can be grown on slight to moderate slopes of up to 12%, but growers should keep in mind that trees require extensive management, so machinery access is essential. In high rainfall areas good management is needed in the interrow to minimise erosion risks on sloping land.
Wind
Protection from strong winds is necessary as cashew trees are susceptible to branches breaking and trees being uprooted. You may need to consider planting windbreaks. Try to use some native tree species, as they will encourage the establishment of natural predators of insect pests of cashews.
Water
Cashews can be grown without irrigation, but for optimal yields and good quality kernels, irrigation is required.
During the dry season (about 32 weeks) mature trees will require 250 to 500 L per week. Supplementary irrigation may also be required during the wet season if rainfall is inadequate. Young trees require much less water, but will need to be irrigated every 7 to 14 days. You should allow for 3.5 megalitres (ML) of water per hectare to meet the tree's irrigation needs.
Ideally, water should have an electrical conductivity of less than 0.8 deciSiemens per metre (dS/m) and Total Dissolved Ions (T.D.I.) of less than 600 mg/L. High iron levels can be a problem in drip irrigation systems. Be careful with drip irrigation if iron levels in the water exceed 0.1 ppm iron.
The labour you need
Hired labour, additional to the owner/operator, is required for daily farm operations and the seasonal operations such as harvesting, sweeping and cleaning. For a 200 ha cashew plantation the estimated labour requirement is two permanent staff, with up to six casual staff during harvesting and processing.
Marketing considerations
You must gain a close understanding of the international trade for cashews before deciding to plant them. You need to know how cashews are marketed and the kernel grade standards that apply. Talk to cashew traders and potential purchasers before you invest in cashew production.
It is vitally important that you plan how you will market your crop before you embark on cashew production. Even if you plant 200 ha, your first harvests will be small, yielding much less that 100 tonnes of raw nut. Overseas processors are interested in volumes of 100 tonnes or more of nut, so they will not be interested in buying the small volumes of nut from early harvests. Until you have more than 100 tonnes of raw nut, you need to consider selling your raw nut as nut-in-shell through a large local grower.
When you are producing sufficient nut, you have the option of selling your crop as raw nut-in-shell or as kernels after shelling. As there are no shelling plants in Australia you will need to negotiate with overseas processors to shell the raw nut if you wish to sell your crop as kernel. Kernel can be sold as raw unsalted nuts or further processed into confectionary products, including roasting and salting.
Further information
- Contact the DPI Business Information Centre on 13 25 23 - local call 8 am to 6 pm Monday to Friday (non-Queensland residents phone 07 3404 6999). E-mail: callweb@dpi.qld.gov.au
- Visit the DPI website www.dpi.qld.gov.au for other DPI notes
- Contact the DPI bookshop on 07 3239 3772 or DPI Shop-Online or at some DPI offices throughout Queensland for the DPI publications
- Infopest CD-ROM contains current national information on registered agricultural chemicals and is available from Infopest, DPI, GPO Box 46, Brisbane Qld 4001 or by email from infopest@dpi.qld.gov.au
- Recommended Reading:
The complete Agrilink Cashew Information Kit, produced by the Agrilink Information Unit of the DPI provides information on all aspects of growing and marketing cashews in Australia. It is available from the Agrilink office (phone 1800 677 640) or the DPIShop On-line.
The kit includes the following sections:
Before you start
A checklist of things you need to know before you start growing the crop.Common questions
The twenty or so most commonly asked questions about growing the crop.Growing the crop
Our guide for establishing, producing and marketing the crop.Key issues
Detailed information on the key decisions affecting the crop.Problem solver
A picture series of the common problems and how to solve them.Contacts and references
A list of industry organisations, product suppliers, and further reading.Index
An A to Z index to help you find information quickly.Your information
A place to store your special information.
- Other contacts:
- DPI, Mareeba: (07) 4092 8555
- CSIRO Land and Water, Atherton: (07) 4091 8800
- CSIRO Horticulture Unit, Darwin: (08) 8944 8400
- NT Department of Primary Industries and Fisheries, Darwin: (08) 4092 8555
Information contained in this publication is provided as general advice only. For application to specific circumstances, professional advice should be sought. The Department of Primary Industries Queensland has taken all reasonable steps to ensure the information in this publication is accurate at the time of publication. Readers should ensure that they make appropriate inquiries to determine whether new information is available on the particular subject matter.
File No: H0116
Last updated 24 December 2003
